Size Guide

Find the perfect Gaylord box dimensions for your specific needs

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Standard Gaylord Box Sizes

Most commonly requested sizes in our inventory

Standard Gaylord

Dimensions48" x 40" x 36"
Volume40 cu ft
Max Capacity2,500 lbs

Most common size, fits standard pallets

Half Gaylord

Dimensions48" x 40" x 18"
Volume20 cu ft
Max Capacity1,500 lbs

Heavy materials, limited headroom

Tall Gaylord

Dimensions48" x 40" x 48"
Volume53 cu ft
Max Capacity2,000 lbs

Lightweight bulk materials

Square Gaylord

Dimensions48" x 48" x 36"
Volume48 cu ft
Max Capacity2,500 lbs

European pallets, square footprint

Compact Gaylord

Dimensions40" x 32" x 30"
Volume22 cu ft
Max Capacity1,800 lbs

Smaller operations, tight spaces

Industrial Gaylord

Dimensions58" x 42" x 45"
Volume64 cu ft
Max Capacity3,000 lbs

Large-scale operations, max capacity

How to Measure a Gaylord Box

When measuring a Gaylord box, it's important to use the correct method to ensure you get the right size for your needs.

  1. Length (L): Measure the longest side at the top opening of the box
  2. Width (W): Measure the shorter side at the top opening
  3. Height (H): Measure from the bottom of the box to the top

Dimensions are always expressed as L x W x H. For example, a 48" x 40" x 36" box is 48 inches long, 40 inches wide, and 36 inches tall.

HLW

Wall Construction Types

Understanding different wall configurations for your application

Single Wall

One layer of corrugated cardboard. Economical option for lighter loads.

Best for: Light materials, short-term storage

Double Wall

Two layers of corrugated cardboard. The most common configuration.

Best for: Most applications, standard use

Triple Wall

Three layers for maximum strength. Industrial-grade protection.

Best for: Heavy loads, rough handling

Heavy Duty

Reinforced construction with extra corner support and bottom strength.

Best for: Maximum capacity, long-term use

Size Recommendations by Application

Find the best configuration for your specific use case

ApplicationRecommended SizeWall TypeWhy
Warehouse Storage48" x 40" x 36"Double WallStandard pallet fit, good stackability
Heavy Manufacturing Parts48" x 40" x 36"Triple WallMaximum strength for metal parts
Food Processing48" x 40" x 36"Double WallStandard size, FDA-compliant options
Lightweight Bulk Materials48" x 40" x 48"Single WallMaximize volume, adequate strength
Retail Distribution48" x 40" x 36"Double WallProfessional appearance, standard handling
Recycling Collection48" x 48" x 48"Single WallMaximum volume for light materials

Volume Quick Reference

Common sizes in different units of measurement

48" x 40" x 36"

40 cu ftCubic Feet
1,133 LLiters
32 buBushels

48" x 40" x 48"

53 cu ftCubic Feet
1,500 LLiters
43 buBushels

48" x 48" x 48"

64 cu ftCubic Feet
1,812 LLiters
52 buBushels

40" x 32" x 30"

22 cu ftCubic Feet
623 LLiters
18 buBushels

Sizing FAQs

What size Gaylord fits on a standard pallet?

The standard 48" x 40" x 36" Gaylord is designed to fit perfectly on a standard US pallet (48" x 40"). This is the most commonly used size in the industry.

How much can a Gaylord box hold?

Capacity varies by size and wall construction, but standard Gaylords typically hold 2,000-2,500 lbs. Always consider the density of your materials when determining fill weight.

Can I get custom sizes?

Yes! We can source custom sizes for specific requirements. Custom orders typically require larger minimum quantities. Contact us to discuss your needs.

What's the difference between interior and exterior dimensions?

Exterior dimensions include the wall thickness, while interior dimensions are the usable space inside. For fitting on pallets, use exterior dimensions. For calculating fill volume, use interior dimensions.

How do I choose the right height?

Consider your warehouse ceiling height, forklift reach, and shipping requirements. Taller boxes maximize volume but may not stack well. Standard 36" height is the most versatile.

Need Help Choosing?

Our team can help you find the perfect size and configuration for your specific application.

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